Die Cleaning Automatic Systems
Save more than 35% in cycle time
Description
Tx is a line of tanks and systems, designed for the industrial cleaning of extrusion dies using high temperature diluted caustic soda. The systems are built entirely in highly corrosion resistant AISI 304 steel. Since the dissolution capacity of aluminium is closely related to the temperature of the treatment, being able to work at higher temperatures reduces treatment times by up to 35% with obvious advantages in terms of efficiency and energy savings. The systems are designed to avoid unwanted hydrogen formation and can automatically manage the reintegration of the evaporated solution during the cycle as well as safely control the cooling of the solution itself. The systems created are completely automatic and allow the daily cleaning and rinsing of huge number of dies. The tanks designed with a special external thermal insulation, integrate a burner that allows to reach and maintain the operating temperatures in a very short time. Special suction inlets ensure the safe evacuation of hydrogen and caustic vapors. Finally, an efficient internal soda recirculation system, managed by a dedicated pump, ensures high quality cleaning even on dies with particularly complex geometries. The dies are inserted and extracted at the end of the cycle only in empty tanks without traces of soda or caustic fumes, guaranteeing extreme operational safety
Main General Advantages
Easy installation and connection to existing soda storage buffers or manual loading systems
Space Saving
Long service life thanks to the construction in corrosion resistant AISI 304 steel
High thermal insulation
Working temperature up to 108 °C
Cycle times reduction up to 35%
Suction system for hydrogen and soda fumes
Pneumatic lid opening
Lid with safety anti-drop system
Double hand lid activation with hardware lock
Cycle duration and temperature programmable
Maximum level safety sensor with safety load lock valve
Safety sensor to prevent burner start without liquid
Optimized internal soda recirculation
Automatic heating management
Automatic cooling management
Automatic refill management of the evaporated solution
Automatic management of temperature and cycle duration
Reduced energy consumption
Easy and intuitive use with simple buttons for loading, unloading, start cycle
Improvement of operators air quality thanks to the lid and the suction system
Possibility of customization based on the existing loading / unloading system and the required cycles
Technical data
| Model | Capacity Without Dies | Basket Capacity n. | Internal Dimension h-l-w | Lids n. | Burner Power Kw | Max Working temperature | Recirculation pump Power Kw | Required air pressure Bar |
|---|---|---|---|---|---|---|---|---|
| TX 1000 | 1000 L. | 1 | 1300x1300x1220 | 1 | 37 | 108 °C | 2.2 | 6-8 |
| TX 2500 | 2500 L. | 2 | 2300x1300x1220 | 1 | 50 | 108 °C | 2.2 | 6-8 |
| TX 2500D | 2500 L. | 2 | 2300x1300x1220 | 2 | 37x2 | 108 °C | 2.2x2 | 6-8 |
| TX 4500D | 4500 L. | 2 | 2700x1500x1220 | 2 | 50x2 | 108 °C | 2.2x2 | 6-8 |
| TX 6500 | 6500 L. | 3 | 3900x1600x1220 | 1 | 100 | 108 °C | 2.2 | 6-8 |
| TX 6500D | 6500 L. | 3 | 3900x1600x1220 | 2 | 100+50 | 108 °C | 2.2x2 | 6-8 |
For other dimensions, interfaces, custom cycles please ask
Made in compliance with machinery directive MD 2006/42/EC