New order aquired for the supply of a complete Mes software platform able to manage and optimize production, quality control, documents management and industrial accounting. The 12 months duration project will be managed in collaboration between Tecalux and Som software teams using the most advanced develop platforms as React and Node js
New order aquired for the supply of a complete profile ageing oven with modular burners technology, 16 baskets capacity and a complete high speed profile stacker with brushless technology. The systems will be supply with a sofware integration in Industry 4.0
We have replaced the gas and air control servo valves with new analog control models, implementing the plc software with a new Pid control for air / gas combustion ratio. The quality of combustion Is huge improved eliminating dangerous flames on the door area and making practically imperceptible the pressure generated by the start-up of the burners. Ratio is now automatically keep under control in any situation, the efficiency is increased and the consumption is decreased. The safety system plc software manage now the unlock of the booked access gates. This important improvement will allow operators to work safely, blocking dangerous machines movements before allow access to the internal areas. Thanks to the Tecalux Team who worked also during the Christmas holidays in order to guarantee the production restart on the established day. Thanks also to the customer for the collaboration and availability.
Removed and rebuilt all the old refractories, replaced the combustion components, replaced the door with a new one with double horizontal and vertical movement, improved the aspiration performance. The fumes analysis confirmed a huge improvement in the combustion quality . The billet oven is now like new, with superior performance and consumption reduction. The customer start again in production on the scheduled day. Thanks to Tecalux team that worked hard also during the Christmas holidays and thanks to the customer for the support and collaboration.
The plant installation is successfully done for the new Die Clare and Crystal fix system, The complete automatic plant is now in full production with a high cleaning quality results. Crystal fix technology allow a saving of 80-85 % of caustic soda consumption. An automatic crane manage load und unload of the die tanks, all the operations are made in order to prevent any contact between caustic soda fumes and operators. Cycle time for cleaning in now reduced thanks to the improved control of temperature and recirculation flow during the process. Plant is equipped with high performance automatic centrifugal system able to perfectly separate aluminum hydroxide from caustic soda.
The take over is successfully done for the new Die Clare system, The complete automatic plant is now in full production with a high cleaning quality results. Plant is managed directly from MES company system exchanging al production and statistic data. An automatic crane manage load und unload of the die tanks following precise recipes, all the operations are made in order to prevent any contact between caustic soda fumes and operators. Cycle time for cleaning in now two hours less than before thanks to the improved control of temperature and recirculation flow during the process.
New order aquired for a custom, Extra large die cleaning tank designed in order to manage dies for the 6050 tons extrusion press for Metra group.
We will be present at Aluminum 2000 in Treviso Italy from 9 to 13 April 2019 at the BHR hotel. It will be an opportunity to get to know each other and to present our range of innovative solutions.
We have been chosen for the supply of a new die cleaning plant with fully automated baskets transport and logistic. The new generation plant will be completely built and tested by our workshop. The automation software developed internally in collaboration with the customer engineering team, will allow the complete integration of process data, processing recipes and production tracking with the company existing supervision system meeting the high quality standards required.
Acquired new order from ELVIAL S.A. for the supply of a new dies cleaning system with soda recovery tecnology. The new generation plant will allow ELVIAL to recover over eighty percent of the caustic soda compared to the previous traditional cleaning system. The plant, will be supplied with a fully automatic crane transport system for the baskets and will be completely programmed, built and tested internally by our workshops.
The final acceptance test for the new die cleaning system with soda recovery tecnology was successfully completed in Taiwan at HODAKA ALLOY INDUSTRY. The new generation plant will allow HODAKA to recover over eighty percent of the caustic soda compared to the previous traditional cleaning system.
The final acceptance test of the new high-tech plant for aluminium profiles anodizing and electrocolour was successfully done. The plant has a capacity of over 10,000 m2 daily and adopts state of the art software solutions for the traceability of data production and analysis of wastewater
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